Multilayer 3 Layer Extruders (ABC)
Multilayer Blown Film Line Machine
The Multilayer blown film plants are offered through associate OEM suppliers & streamlined with European Automation technology (Syncro Group) and expertise based on the modular concept, thus producing diverse as well as excellent quality of film for a wide range of applications.
Features
- Maximum film width: 2700 mm double film lay flat width.
- Maximum film output: up to 600-700 kg/hr (based on material recipe, film size, thickness & die lip)
- Film thickness range: 20 micron to 150 micron (even thicker films possible as per need)
- Highly reliable gear boxes in each extruder
- Dual lip air cooling rings (standard or automatic) (European make)
- Imported IBC control (European make)
- Fully automatic two station surface winders
- European make gravimetric batch blender along with GSM control system – (optional)
- European make auto film thickness measurement control system with auto cooling ring (optional)
Applications
- Packaging laminates for food, milk, grocery, toiletries etc.
- Packaging laminates for health care products, e-commerce bags
- Shrink films
- Stretch films
- High end shopping bags, grocery bags, t-shirt bags
- Liners & lamination film for aluminium foil, jute paper and board
- Liner for woven sacks, cans and other industrial needs
- Refuse bags, diaper films, packaging of dairy products
- Construction roofing sheet, green house films
- Packaging of frozen foods
- Wrappers for food products, laundry and garbage bag
- Heat sealed sterilized packages for surgical instruments
- Garment bags and fresh producing packaging
Applications
Specifications
| PM – BFE Series of 3 Layer A-B-C Type Multilayer Blown Film Extruders | |||||
| Unit | PM-BFE-1250 | PM-BFE-1500 | PM-BFE-1700 | PM-BFE- 2200 | |
| Processing Data | |||||
| Film Lay flat Width Range | mm | 600-1250 | 800-1500 | 1100-1700 | 1500-2200 |
| Film Thickness Range LL/LD/HD | micron | 20-150 | 20-150 | 20-150 | 20-150 |
| Maximum Film Output | |||||
| LD-LD-LD | kg/hr | 130-150 | 200-240 | 250-270 | 250-280 |
| LLD-LLD-LLD | kg/hr | 100-120 | 160-180 | 180-220 | 200-240 |
| HD-LD-HD/LD | kg/hr | 110-130 | 170-200 | 200-220 | 210-220 |
| Extruder | mm | 50/55/50 | 55/60/55 | 55/60/55 | 60/60/60 |
| Extruder – Motor Rating | kW | 22/45/22 | 30/45/30 | 30/45/30 | 45/45/45 |
| Thickness Randomisation | |||||
| Die Lip Size | mm | 300 | 350 | 375 | 450 |
| Take Off (Horizontal Type) | Osc. Haul off | Osc. Haul off | Osc. Haul off heavy duty | Osc. Haul off heavy duty | |
| Roller Width | mm | 1350 | 1600 | 1800 | 2300 |
| Two Station Surface Winder | Semi Automatic | Semi Automatic | Semi Automatic | Semi Automatic | |
| Operating Requirement | |||||
| Total Connected Load | kW | 135 | 165 | 175 | 185 |
| Note: (a) Various configurations are possible for different layer ratio, outputs and film requirements. (b) We offer upgraded controls by single screen supervisory control for whole line, Gravimetric Blending and dosing, Film thickness measurement and control features imported from Europe and fitted on machines. (c) We offer accessories like Corona treater, Automatic winders, Liquid PIB feeding pump systems etc. too as per specific needs. | |||||
| PM – BFE+ Series of 3 Layer IBC Type Blown Film Extruders | |||||
| Unit | PM-BFE+ 1700 | PM-BFE+2200 | PM-BFE+ 2500 | PM-BFE+ 2700 | |
| Processing Data | |||||
| Film Layflat Width Range | mm | 1000-1700 | 1400-2200 | 1600-2500 | 1700-2700 |
| Film Thickness Range LL/LD/HD | micron | ||||
| Maximum Film Output | |||||
| LD-LD-LD | kg/hr | 300-350 | 440-470 | 525-575 | 525-575 |
| LLD-LLD-LLD | kg/hr | 280-300 | 375-425 | 475-525 | 475-525 |
| HD-LD-HD/LD | kg/hr | 300-350 | 400-450 | 500-550 | 500-550 |
| No. of Extruders | 3 | 3 | 3 | 3 | |
| L/D Ratio | 30:1 | 30:1 | 30:1 | 30:1 | |
| Extruder Options 1 | mm | 60/75/60 | 60/90/60 | 75/90/75 | 75/90/75 |
| Extruder – Motor Rating for Option 1 | kW | 45/56/45 | 56/110/56 | 75/110/75 | 75/110/75 |
| Thickness Randomisation | Reversing Haul Off | ||||
| Die | |||||
| Die Lip Size | mm | 400 | 550 | 600 | 650 |
| Take Off | |||||
| Roller Width | mm | 1800 | 2300 | 2650 | 2850 |
| Main Nip Motor | kW | 1.5 | 2.2 | 2.2 | 2.2 |
| Two Station Surface Winder | Semi Automatic | Automatic | Automatic | Automatic | |
| Operating Requirement | |||||
| Total Connected Load for Option 1 | kW | 300 | 415 | 476 | 476 |